China Turnkey PCB Assembly Manufacturing Service with Mechanical and Tooling Fabrication
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China Turnkey PCB Assembly Manufacturing Service with Mechanical and Tooling Fabrication

China Turnkey PCB Assembly Manufacturing Service with Mechanical and Tooling Fabrication

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Price:  US $1000.00 / piece
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Guarantees: On-time Delivery 60 days

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Please do not pay before we quote you .The picture and prices shown are just for exhibition and display of our production .So please feel free to send us 3D drawing with STL/IGS/STP file and your product description. We have the magic to turn it into real products,and then we will give you a quotation .If you have any enquiry,please contact us by e-mail .

Our factory overview:

CNC Machining process for metal parts :

Auto-CNC lathe parts:

Die-casting mold:

Die-casting molding parts:

Stamping mold:

Stamping molding parts:

CNC machining process for plastic parts:

Stereolithography(SLA/SLS Printing process):

Plastic injection mold:

Injection molding parts:

PCB Fabrication service:

Secoundary operation:

Final assembly service:

Quality control :

What is 3D printing process ?

Slimilar to polyjet matrix printing, stereolithography is an additive manufacturing process that using the combination

of resin and a UV laser to build prototypes one layer at a time. The CAD model provides the data for the laser

to trace each cross section on the surface of the liquid resin. The UV laser then heats the resin to a solidifying state,

fusing it with the layer beneath. After a layer has been completed, the build tray platform descends so a new layer of resin can be applied. After the build has been completed, the part is then immersed in a chemical bath to remove

any excess resin. The final step in the stereolithography process is for the part to be cured in a UV oven.

Our SLA Printing Machines :

Our SLS printing Machines:

What is CNC machining process ?

CNC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools. Tools that can be controlled in this manner include lathes, mills, routers and grinders. The CNC in CNC Machining stands for Computer Numerical Control.
On the surface, it may look like a normal PC controls the machines, but the computer’s unique software and control console are what really sets the system apart for use in CNC machining.
Under CNC Machining, machine tools function through numerical control. A computer program is customized for an object and the machines are programmed with CNC machining language (called G-code) that essentially controls all features like feed rate, coordination, location and speeds. With CNC machining, the computer can control exact positioning and velocity. CNC machining is used in manufacturing both metal and plastic parts.
First a CAD drawing is created (either 2D or 3D), and then a code is created that the CNC machine will understand. The program is loaded and finally an operator runs a test of the program to ensure there are no problems. This trial run is referred to as “cutting air” and it is an important step because any mistake with speed and tool position could result in a scraped part or a damaged machine.
There are many advantages to using CNC Machining. The process is more precise than manual machining, and can be repeated in exactly the same manner over and over again. Because of the precision possible with CNC Machining, this process can produce complex shapes that would be almost impossible to achieve with manual machining. CNC Machining is used in the production of many complex three-dimensional shapes. It is because of these qualities that CNC Machining is used in jobs that need a high level of precision or very repetitive tasks.

Our CNC machine center workshop:

Our auto-CNC lathe work shop:

Plastic tooling/mold manufacturing workshop:

Our injection molding workshop:

Our metal stamping workshop:

PCB Assembly Process Overview:

The various stages in the PCB assembly process including adding solder paste to the board, pick and place of the components, soldering, inspection and test. All these processes are required, and need to be monitored to ensure that product of the highest quality is produced. The PCB assembly process described below assumes that surface mount components are being used as virtually all PCB assembly these days uses surface mount technology.

Our PCBA Workshop:

Product description:

We can tailor various kinds of Moulds for each customer as per their requirements. The follow detail information for your reference:

Plastic Material

Thermoplastics,such as ABS, PC,POM,PVC,PP,PA66,TPU

Thermosets,such as PF,MF,DAP

Cavity

Single/Multi

Runner

Hot/Cold

Design software

UG, PROE, Solidworks, Moldflow etc.

Plastic material

PP, PC, PS, PE, PU, PVC, ABS, PMMA etc.

Mould life

20,000-2,000,000 shots

Delivery time

20-60days

Packaging

Package with plywood and spray rust prevent oild

Specification

Depends on customer’s requirements

The process from product to delivery (Customer Service Guidance):

1, Customers offer 3D drawings and related information of the moulds and plastics.

2, We quote the mould & unit price of plastics accordingly.

3, Customers review the quotation.

4, Customers place order to us.

5, Engineering design, include mould design, moldflow analysis, prototype assembly.

6. Send mould design for customer approval, update the design according customer’s feedback.

7. Build the mould.

8. Send T1 sample to customers to get approval and to see if there would be any slightly modification before mass production.

9. Arrange mass production within the leading time.

10. Deliver the merchandize by sea or by air on time as per the request of customers.

About us :

SMARTTECH are a mold and injection molding ,CNC Machining process,metal punching product,PCB fabrication and rapid prototyping manufacturing company, based in HongKong with branches in Shenzhen city and DongGuan city. Our company is market oriented, Now we buy many 3D printing machine for industy with a experienced and dedicated staff that focus on offering various high technologies processes.

SMARTTECH is a leader in the domestic business field and is also highly competitive within many international markets. Shenzhen company was founded in May, 2006. Meanwhile, we are further developing international sales branches in Shenzhen and DongGuan. The development team has increased not only the number of staff but also the significant skill base. These include professional quotation operators, designers, figure file operators, and also several sales representative’s fluent in English, Japanese, French, etc, providing the most professional relative services for the clients all over the world. Many industrial design and rapid prototyping companies from South Korea, Japan, India,Canada, United States, United Kingdom, Norway, Czech, Slovakia, Australia, New Zealand have established long-term business relationships with SMARTTECH.

Also SMARTTECH are a professional one-stop R&D engineering service provider, not only we were formed by a group of people who owned many years of practical R&D and manufacturing experience, but also we have the resource of special equipments and instruments for prototype PCBA making , testing and analyzing, product mechanical-structure prototype and tooling service, this will be a great help for your R&D departments, and increase the speed and effectivity for your new product development. Our service includes Product R&D engineering service and added-value R&D engineering service.

We operation complies with ISO9001 quality system instruction and requirements since Oct, 2008. SMARTTECH design has invested in advanced technologies and highly skilled work force. With these assets, we can model out of a very wide variety of materials including many sorts of plastics such as ABS, MABS, PMMA, PVC, PC, POM, PP, PA, PPT, PE etc. Of course the same is true for as many metals including stainless steel, aluminum and copper.

Please select an area of interest from the SMARTTECH services categories listed below. If you are ready to have your project quoted by the our team, you can Request a Quote Now .the service as below:

1.Services overview for your design by our engineer

2.Stereolithography Prototype

3.Selective Laser Sintering

4.Pastic mod/tooling and molding manufacturing.

5.3D CAD Modeling per your samples

6.PCB Fabrication Making per your gerber file and Bom List .

7.Rapid Prototyping for you testing design.

8.Product assembly and packaging service.

9.Solf Tooling to cost down for small quantity parts making

10.Machined Castings

11.Product research and development

12.Mechnical design per requirement from clients

13.Low volume production for test marketing

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Shipping Company Shipping Cost Estimated Delivery Time
DHL 3 - 7 days
UPS Expedited 3 - 7 days
EMS 5 - 14 days
Post Air Mail Free Shipping 15 - 45 days
Return Policy If the product you receive is not as described or low quality, the seller promises that you may return it before order completion (when you click "Confirm Order Received" or exceed confirmation timeframe) and receive a full refund. The return shipping fee will be paid by you. Or, you can choose to keep the product and agree the refund amount directly with the seller.

N.B.: If the seller provides the "Longer Protection" service on this product, you may ask for refund up to 15 days after order completion.
Seller Service On-time DeliveryIf you do not receive your purchase within 60 days, you can ask for a full refund before order completion (when you click "Confirm Order Received" or exceed confirmation timeframe).

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Price:  US $1000.00 / piece
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